What Are the Essential Steps for a DIY Windshield Replacement on a Ford Transit?

A cracked or damaged windshield can be a significant hazard. It not only obstructs your vision but also poses a risk to your safety on the road. If you’re dealing with a damaged windshield, this article will serve as your comprehensive wikihow guide to help you perform a DIY windshield replacement on your Ford Transit. Armed with the right tools and information, you’ll be able to return your automobile window back to its prime state, ensuring a safe and clear driving experience.

Evaluating The Damage

Before you dive into the replacement process, it’s crucial to evaluate the condition of your windshield. Not all chips or cracks require a complete windshield replacement. Sometimes, minor damage can be repaired with a simple windshield repair kit.

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Examine the crack closely. If it is less than 12 inches long, or if the chip in the glass is smaller than a quarter, you might be able to repair it. Also, consider the location of the damage. If it’s on the edge of the windshield or directly in the driver’s line of sight, replacement might be the more suitable option.

You can find several useful online quizzes that can help determine whether you need a repair or replacement. However, if you’re unsure, it’s always advisable to consult with a professional.

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Gathering Necessary Tools and Materials

Once you’re certain that a windshield replacement is needed, you’ll have to gather the necessary tools and materials. For a Ford Transit windshield replacement, the tools you will require include: a windshield knife, a windshield molding release tool, a urethane scraper, a suction cup tool, and windshield urethane adhesive.

Additionally, you’ll also need a new windshield glass for your Ford Transit. Ensure that it is of the right size and shape, and always choose high-quality glass for your replacement to guarantee longevity and safety.

Remember, while the initial cost of accumulating these tools may seem high, they will prove to be extremely beneficial and cost-effective if you frequently face windshield issues.

Removing the Old Windshield

The first step to replacing your windshield is to remove the damaged one. Start by removing the plastic moldings around the windshield using the molding release tool.

Next, use the windshield knife to cut through the urethane that’s holding the windshield in place. Be careful not to damage the vehicle’s paint or cut too deep that you might damage parts underneath.

Attach the suction cup tool to the glass and use it to pull the windshield away from the car frame. It might require some effort, but eventually, the windshield will come off. Ensure you’re wearing safety glasses and gloves during this process to prevent injuries from glass shards.

Preparing the Frame for New Windshield

After you’ve successfully removed the old windshield, it’s time to prepare the frame for the new one. Use the urethane scraper to remove any remaining urethane on the frame. The cleaner the frame, the better the new windshield will adhere to it.

Next, use a urethane primer to prime the frame. This step will help the new urethane adhesive bond better with the frame, ensuring a secure fit for your new windshield.

Installing the New Windshield

After the frame is ready, apply the new urethane adhesive. Ensure you create a continuous line of urethane around the frame.

Before the urethane dries, carefully align the new windshield to the frame using the suction cup tool. Press the glass into place and hold it there for a few minutes to allow the urethane to bond with the glass.

This step is critical, so take your time to ensure the windshield is perfectly aligned and secured. After the windshield is in place, replace the plastic moldings around the windshield.

While this article provides a comprehensive guide to help you execute a DIY windshield replacement, it’s important to remember that replacing a windshield can still be a complex task, especially for beginners. If you lack the necessary skills or tools, seeking professional help might be a more suitable option.

Nonetheless, if you’re determined and have the right tools, a DIY windshield replacement will not only save you money, but it also gives you a sense of accomplishment. Plus, it could be a helpful skill for future use.

Safety Measures during Windshield Replacement

Before delving into the process of replacing your Ford Transit’s windshield, it’s paramount to draw your attention to some safety measures. The windshield replacement procedure can be risky if not done with proper care and safety measures.

First and foremost, always wear safety glasses and gloves during the entire replacement process. These will protect your eyes and hands from potential injuries caused by glass shards. Using a dust mask can also be beneficial, as it will prevent the inhalation of dust particles and glass fragments.

Also, make sure to have a first aid kit nearby. Accidents can happen, and it’s better to be safe than sorry. Small cuts or scratches can be swiftly treated if a first aid kit is within reach.

Moreover, be careful when using tools like a windshield knife and urethane scraper. They are sharp and can cause serious injuries if mishandled. Always handle these tools with care and ensure they are safely stored after use.

Remember to be gentle while removing the old windshield with suction cups and installing the new one. A sudden force can cause the glass to break, causing unwanted accidents.

Lastly, ensure your working area is well-ventilated. The fumes from the urethane adhesive can be harmful if inhaled in a confined space.

Additional Tips for a Successful DIY Windshield Replacement

There are a few additional tips that can increase the success rate of your DIY windshield replacement.

Firstly, do not rush the process. Each windshield step needs to be completed with patience and precision. If you haste, you might end up damaging your new windshield or even your car.

Make sure the urethane adhesive is applied evenly around the entire perimeter of the windshield. An uneven or inadequate amount of urethane can cause the windshield to come loose over time.

After installing the new windshield, refrain from driving your car immediately. It’s recommended to wait for at least an hour to allow the urethane to completely dry and adhere properly to the windshield and frame.


DIY windshield replacement on your Ford Transit can be a rewarding experience, especially when done correctly. It gives you a sense of accomplishment and can save you a significant amount of money. However, ensure you have the right tools, ample time, and the necessary safety measures in place.

Remember that this procedure isn’t for everyone. If you find the process overwhelming or if the damage to your windshield is extensive, it’s advisable to seek help from an automotive specialist. Professionals in automotive excellence, such as Beery Automotive or Intechgrity Automotive, can ensure a flawless windshield replacement job.

This article has been authored with the aim of guiding you through the process of a DIY windshield replacement. We hope this information is helpful and wish you success on your next windshield repair or replacement journey.